From hepatic technology to conductive contouring, we’re at the forefront of manufacturing process. We follow a very streamlined manufacturing process for delivering your order on time. We order and structure the production cycle in which process are optimized and run economically.
Our team is the best workforce in the field, with excellent product and production knowledge. We involve our customer at each stage of manufacturing process to have a much input into the creation of their products they are comfortable with.
Our investment in world-class infrastructure gives us the ability to scale product delivery as per the growing needs of your business. Our experienced design group and meticulous printing fabrication, and assembly team knows our process inside and out.
We believe that exceptional human interface design makes the user experience efficient, elegant and more users friendly to operate a machine in a way that produces the desired result.
We are providing traditional screen printing and state of art digital printing solution with our tradition of quality and excellence serving India and global market.
Production Process
First of all, overlay graphics and circuit designing is carried out on software like Coral-draw, Adobe illustrator, Auto CAD and/or Photoshop. Then laser printing of photo positive / negative is done on acetate film, holding as many copies as will fit. Now polyester screen is coated with a light sensitive chemical, which is then exposed at 2000W of UV light for up to 6 minutes using screen exposing machine. Light hardens the chemical on part of the screen that aren’t shielded by design on acetate film. This blocks the screen minute hole everywhere except the part of design. Screen is now rains off and removes the shielded chemical that didn’t harden, screen is dried out completely.
Now the screen stencil of design to be print is ready. Installing this screen on printing press, squeegee will push down inks through the minute holes on stencil and prints the desired graphics on overlay plastic. Each color of design goes on separate layer. Ultra violet or Infrared dryer cures the ink and dry it off in matter of seconds.
Meanwhile on another screen printing press, circuitry layout is printed on transparent plastic. This dielectric ink contains silver, carbon or graphite which conducts electricity. After that, embossing of keys is done on printed plastic films using embossing press, to give aesthetic appeal.
Once this is done, it’s time to assemble the layers that makes up a membrane switch. First a circuitry layer goes onto adhesive sheet, a roller insures a sold air tight bond. Then spacer sheet will separate the overlay and circuitry to prevent contact between two being continuous. Over each circuit, goes a Dome made of nickel plated stainless steel, this makes an electrical contact that must be forcibly pressed in order to activate the circuit.
Some membrane switches have LEDs that goes ON once switch is pressed, conforming contact. Dome retainer polyester sheet is attached to hold the domes in place for now. After laser cutting each circuitry layout and graphic overlays, they are exposed to pressure sensitive adhesive backing on the overlay and stick to the circuit layer. At last testing equipment runs a current through a circuitry to make sure everything works right. The membrane switch is now completed and ready to install.
Production Process Flow
Production Capability
We have dust free, temperature controlled, well ventilated and non-hazardous environment, the most suitable for manufacturing membrane switches and flexible electronics. We carry giant manufacturing facility with top of the line amenities, essential facilities, modern instruments, equipments and latest state of the art machineries to meet huge demands on time.
- Screen printing machines
- Screen exposing machine
- Laser cutting machine
- Die cutting machine
- UV dryer
- IR dryer
- Embossing press
- Crimping machine
- Testing equipment's
- Digital Printing Machine
Production Capability
We have dust free, temperature controlled, well ventilated and non-hazardous environment, the most suitable for manufacturing membrane switches and flexible electronics. We carry giant manufacturing facility with top of the line amenities, essential facilities, modern instruments, equipments and latest state of the art machineries to meet huge demands on time.
- Screen printing machines
- Screen exposing machine
- Laser cutting machine
- Die cutting machine
- UV dryer
- IR dryer
- Embossing press
- Crimping machine
- Testing equipment's
- Digital Printing Machine
Digital Printing
Digital printing refers to methods of printing from a digital based image directly to a variety of subtracts using laser or inkjet process. Digital graphic printing is fast, cost effective and allows for extravagant full color and 3D graphics to be printed.
Wide color gamut delivers vibrant image quality with liquid electro ink in 4-6-8 inking color options. Digital printing equipment produces bold, precise coloring, as well as selective texturing.
Our premium digital press capabilities enable you to design interactive graphics to set off your product. Our state of art digital printing technology offers consistently high quality as well as improved efficiency.
Digital Printing
Digital printing refers to methods of printing from a digital based image directly to a variety of subtracts using laser or inkjet process. Digital graphic printing is fast, cost effective and allows for extravagant full color and 3D graphics to be printed.
Wide color gamut delivers vibrant image quality with liquid electro ink in 4-6-8 inking color options. Digital printing equipment produces bold, precise coloring, as well as selective texturing.
Our premium digital press capabilities enable you to design interactive graphics to set off your product. Our state of art digital printing technology offers consistently high quality as well as improved efficiency.
Screen Printing
We uses screen printing process mostly for all of our graphics, electronic sensors and electronic products due to the inherent deposition thickness that can be achieved which is far thicker than any other printing and deposition process. Screen printing inks and binders are more durable and flexible in the industry.
Screen printing process is conducted using a variety of inks like UV curable, solvent based, plastisol, water based, coatings of different material, conductive and die-electric ink, etc.
Screen printing requires negative or positive that are transposed using an exposure light which is transferred to the stretched mesh. Screen printing technique uses a woven mesh with an ink-blocking image or stencil. The attached stencil forms open areas in the mesh that allows printable material to be pressed through the mesh onto a substrate.
The substrate is then passed through a dryer and is transferred out the other side. This process is repeated depending on the number of colors required on the end product.
The durability of screen printing makes it a good choice for many applications and environments. The image clarity and color richness is significant compared to other form of printing.
At static we offer screen printing onto almost any surface including polycarbonate and polyester in sheet format. It produces solid, vivid, durable and UV stable colors. Any printed product with a high exposure to light or the elements. Printing inks are flexible and adhere to different plastic materials. This type of printing is used for all types of graphic components and decals.
Screen Printing
We uses screen printing process mostly for all of our graphics, electronic sensors and electronic products due to the inherent deposition thickness that can be achieved which is far thicker than any other printing and deposition process. Screen printing inks and binders are more durable and flexible in the industry.
Screen printing process is conducted using a variety of inks like UV curable, solvent based, plastisol, water based, coatings of different material, conductive and die-electric ink, etc.
Screen printing requires negative or positive that are transposed using an exposure light which is transferred to the stretched mesh. Screen printing technique uses a woven mesh with an ink-blocking image or stencil. The attached stencil forms open areas in the mesh that allows printable material to be pressed through the mesh onto a substrate.
The substrate is then passed through a dryer and is transferred out the other side. This process is repeated depending on the number of colors required on the end product.
The durability of screen printing makes it a good choice for many applications and environments. The image clarity and color richness is significant compared to other form of printing.
At static we offer screen printing onto almost any surface including polycarbonate and polyester in sheet format. It produces solid, vivid, durable and UV stable colors. Any printed product with a high exposure to light or the elements. Printing inks are flexible and adhere to different plastic materials. This type of printing is used for all types of graphic components and decals.
Laser Cutting
Laser cutting is digital technology ideally suited for project requiring extremely tight tolerances or intricate patterns which are normally unable to tool.
This process cuts the geometry based on an art file, which eliminates expensive tool costs and longer lead times.
Laser cutting is cost effective choice for short run projects and easy cost effective design updates. It is approximately 80% faster on an average than traditional die-cutting or plotter cutting machine.
Laser cutter uses the sealed CO2 laser beam to cut the materials for graphic overlays, circuitry layer, adhesive, gaskets, spacers, seals, insulators, etc.
Laser Cutting
Laser cutting is digital technology ideally suited for project requiring extremely tight tolerances or intricate patterns which are normally unable to tool.
This process cuts the geometry based on an art file, which eliminates expensive tool costs and longer lead times.
Laser cutting is cost effective choice for short run projects and easy cost effective design updates. It is approximately 80% faster on an average than traditional die-cutting or plotter cutting machine.
Laser cutter uses the sealed CO2 laser beam to cut the materials for graphic overlays, circuitry layer, adhesive, gaskets, spacers, seals, insulators, etc.
Die-Cutting
It is the process of using a steel rule die to shear webs of low-strength materials.
Each die is configured for maximum precision to meet the right tolerances required for specific applications and industry with shape, pattern and size you need.
Die-cutting product will perform in extreme environments and demanding applications.
We custom die-cut gaskets, spacers, seals and insulators to meet stringent standards and tight tolerances.
It helps your product and brand stand out from the rest with unique shapes or forming fitting contours.
Die-Cutting
It is the process of using a steel rule die to shear webs of low-strength materials.
Each die is configured for maximum precision to meet the right tolerances required for specific applications and industry with shape, pattern and size you need.
Die-cutting product will perform in extreme environments and demanding applications.
We custom die-cut gaskets, spacers, seals and insulators to meet stringent standards and tight tolerances.
It helps your product and brand stand out from the rest with unique shapes or forming fitting contours.
Embossing/ Debossing
Raising certain areas of the graphic overlay can offer a unique look to your product as well as provide an important function.
Graphic embossing can be done in two ways.
(1) Print emboss (2) Hard tooled emboss
Print emboss is tool-less process of ink to build up certain shapes on graphic overlays.
Hard tooled emboss includes male and female dies to form embossing over the graphic overlays using thermoforming technique. It is very effective way to add dimension to a label. With a hard tool embossing we are able to produce a raised or sunken design or relief in sheet of any material.
We can create unique effect in a variety of material that is both eye-catching and elegant. We offer a variety of embossing shapes to print rigid plastic products including Rim (Perimeter), Pillow (Pad), Rail (Ridge), Braille characters, LED domed, Bubble, Dimple, Debossing, Logos and Icons, Decorative or any custom design embossing.
Embossing/ Debossing
Raising certain areas of the graphic overlay can offer a unique look to your product as well as provide an important function.
Graphic embossing can be done in two ways.
(1) Print emboss (2) Hard tooled emboss
Print emboss is tool-less process of ink to build up certain shapes on graphic overlays.
Hard tooled emboss includes male and female dies to form embossing over the graphic overlays using thermoforming technique. It is very effective way to add dimension to a label. With a hard tool embossing we are able to produce a raised or sunken design or relief in sheet of any material.
We can create unique effect in a variety of material that is both eye-catching and elegant. We offer a variety of embossing shapes to print rigid plastic products including Rim (Perimeter), Pillow (Pad), Rail (Ridge), Braille characters, LED domed, Bubble, Dimple, Debossing, Logos and Icons, Decorative or any custom design embossing.